Dual-Stage Supercritical CO2 Foaming for Sequential Structural Conversion in High-Performance Reentrant Foam with Reversible Thermal-Induced Transformation (2025)

    Applications of Polymer, Composite, and Coating Materials

    • Shaozhe Shi

      Shaozhe Shi

      College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, Sichuan 610065, China

      More by Shaozhe Shi

    • Xiaohan Wang

      Xiaohan Wang

      College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, Sichuan 610065, China

      More by Xiaohan Wang

    • Bo Wang

      Bo Wang

      College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, Sichuan 610065, China

      More by Bo Wang

    • Yishen Zhao

      Yishen Zhao

      College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, Sichuan 610065, China

      More by Yishen Zhao

    • Guangxian Li

      Guangxian Li

      College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, Sichuan 610065, China

      More by Guangxian Li

    • Xia Liao*

      Xia Liao

      College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, Sichuan 610065, China

      *Email: [emailprotected]

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    ACS Applied Materials & Interfaces

    Cite this: ACS Appl. Mater. Interfaces 2025, XXXX, XXX, XXX-XXX

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    https://pubs.acs.org/doi/10.1021/acsami.5c03611

    Published April 24, 2025

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    Dual-Stage Supercritical CO2 Foaming for Sequential Structural Conversion in High-Performance Reentrant Foam with Reversible Thermal-Induced Transformation (3)

    The controllable design and optimization of porous structures can endow the foam with unique functionalities and expand its application domains. In this work, we propose a dual-stage supercritical carbon dioxide foaming technology that leverages the synergistic effects of the pressure difference inside and outside the cells and the surface tension between the polymer matrix and gas, enabling direct conversion from engineering plastic polymer with a rigid molecular chain to the closed-cell reentrant foam. Using polycarbonate siloxane copolymer (Si-PC) resin as a matrix, we successfully prepared the reentrant concave angle Si-PC foam (R-PCF) with various transformation degrees by adjusting key process parameters in both first and second stages. R-PCF features a unique reversible thermal-induced structural transformation, excellent thermal insulation performance (the final temperature is 68 °C lower than the hot table and 17 °C lower than the Si-PC foam under stable heat source conditions), and chemical resistance. Additionally, the introduction of the reentrant concave angle structure effectively optimizes energy transfer pathways, making the R-PCF have superior energy absorption properties, improving the competitiveness of R-PCF for potential applications in thermal switches, intelligent thermal-drive devices, and protective and thermal management fields.

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    © 2025 American Chemical Society

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    Article subjects are automatically applied from the ACS Subject Taxonomy and describe the scientific concepts and themes of the article.

    • Chemical structure
    • Energy
    • Foaming
    • Foams
    • Porosity

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    ACS Applied Materials & Interfaces

    Cite this: ACS Appl. Mater. Interfaces 2025, XXXX, XXX, XXX-XXX

    Click to copy citationCitation copied!

    Published April 24, 2025

    Publication History

    • Received

    • Accepted

    • Revised

    • Published

      online

    © 2025 American Chemical Society

    Request reuse permissions

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